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Assembly Test & Inspection Solutions
News & Events
Visit us at Apex 2003! - Booth #2050
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Click here for a preview of the new and innovative solutions that Teradyne will show at APEX 2003

Apex2003

The only place in North America you'll see electronics assembly equipment from every major pick and place manufacturer as well as exhibitors representing all other parts of the electronics assembly supply chain.

Dates, Location and Times...
    Anaheim CA
    March 31 - April 2 2003

APEX 2003 Exhibit Hours
    Exhibits Open:
    Monday, March 31: 10a-7p
    Tuesday, April 1: 10a-6p
    Wednesday, April 2: 10a-3p


Visit us at Booth # 2050


What we're showing...

Optima 7210™ optical process test (OPT) system
Innovative Machine Vision Technology Combines Exceptional Performance And Speed

Introducing the Optima 7210™ optical process test (OPT) system from Teradyne, representing groundbreaking developments in PCBA vision technology, and an exciting alternative to conventional in-process measurement and defect detection. The Optima 7210 system features the revolutionary VARI-Smart™ image compensation technology, a patented image analysis and object recognition technology capable of performing PCBA tests for placement and paste defects in a single pass, while also providing in-line monitoring capability for placement and paste process conditions.

The Optima 7210 system's leading-edge technology is a revolutionary approach to visual recognition that combines exceptional performance and speed. Its patented image analysis technology replaces user judgment and skill with built-in knowledge of SMD process variation. Images are analyzed for defects and for manufacturing process trends that indicate future defects. The innovative recognition technology simplifies programming and runtime, while eliminating continuous tweaking of programs over time. Optima 7210 programs can be written and debugged rapidly because variation is compensated for and actively managed, not left to lengthy program modification throughout production.

Introducing the TestStation™ LH
Low-Cost, Fully Functional In-Circuit-Test System Features Low-Voltage Capability

Teradyne introduces the TestStation™ LH, the most affordable TestStation ever. The TestStation LH comes in a in a small footprint package, is expandable up to 4096 pins, and features the voltage accuracy and backdrive current measurement found in UltraPin test technology that makes it the best choice for testing today's and tomorrow's low voltage technologies.

A cost-effective in-circuit test solution for the high-volume consumer, computer and communications electronics market, TestStation LH combines the renowned reliability and performance of Teradyne's proven in-circuit test technologies, with the convenience of a turnkey test programming environment solution. TestStation LH is also fully compatible with existing programs and fixtures of all GR 228X and TestStation in-circuit test systems to preserve the investments of current customers with new test needs.


Integrated Test and Inspection Management for Process Optimization
Accelerated development cycles, cost reductions, shorter product lives, and a rising demand for smaller, more complex, portable electronics are among the critical challenges facing today's high-volume electronics manufacturing OEMs and contract manufacturers.

In response to these challenges, and with an eye to the future, Teradyne has developed the D2B™ family of design-to-build software applications to complement its innovative in-circuit, optical machine vision, and X-Ray test and inspection systems. Now, PCB manufacturers can utilize integrated test strategies to optimize their manufacturing processes.

Our integrated test area will be featuring:
   D2B/Strategist
   Optima 7300
   XStation 4010
   TestStation SE


Technical Presentations:
Learn more about new advancements in the assembly test area as Teradyne participates in three papers at this year's show.


Tuesday, April 1, 2003 1:30 PM - 3:00 PM  
Session: Quality/Process Improvement
Paper Title: Management Processes for DPMO Metrics Reduce the Cost of PCB Assembly
Presenter: Amit Verma
Manufacturers can use DPMO metrics to reduce the cost of PCB assembly with fewer resources. DPMO data can be used for predicting the fault spectrum on future products, quoting new business, setting quality targets for manufacturing, defining test strategies, predicting yields, or estimating shipped quality levels. Manufacturers can input DPMO and BOM data into cost calculator tools to estimate manufacturing costs. When combined with a few site specific assumptions about labor rates and test strategy, roughly 80% of PCB assembly costs fall into place once there is a clear definition of the DPMO. In this way, manufacturers can determine targets for both in-process quality and financial profit and loss. Tools are now available to the industry that make use of DPMO data for strategic decision making applications. Use case examples are shown.
   
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Tuesday, April 1, 2003 3:15 PM – 5:15 PM  
Session: Inspection Techniques
Paper Title: "Biologically Inspired Vision for PCBA Manufacturing"
Presenter: John Arena
For test engineers and managers, automated optical inspection (AOI) systems have emerged as a countermeasure to the growing threats of lost physical or electrical access to assembled PCB. AOI systems are successfully employed in high volume PCB applications to complement existing electrical test methods with noted results of overall better coverage, and higher yield at later test stages. Inspection systems are commoditized, readily available from many suppliers, and primarily evaluate the presence of assembly defects (solder, component, assembly), overcoming the need for physical access that test mandates.

In the process, the limitations of optical inspection have also become apparent. Optical inspection is notably successful where board volume and process stability are established. But where board volumes are modest, or where process variation and changeovers are common occurrence (such as in high mix environments), or where inspection must be relied upon as the exclusive solution, (i.e. where electrical test is not viable) AOI exposes shortcomings to the user.

All conventional inspection systems depend in large measure on heuristics-based (the trial and error experimentation) data as the means to establish typical conditions, the degree of normal variation and the thresholds for nominal pass/fail conditions. The use of empirical processes is a sound basis to make decisions where the sample population being employed is large enough to mimic the whole.

However, user assessments of heuristics put requirements on skill and experience of programmers. As a result, the ‘competency’ of empirical methods are built up over time and over volume by basing ‘good’ on historical values and historical volumes, as see through the filter of user judgment. Where time and volume are insufficient to establish stable norms, or where user judgment of good and bad are questionable, heuristic based programs are a challenge to effectively deploy.
   
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Wednesday, April 2, 2003 10:45 AM – 12:15 PM  
Session: Rework/Repair
Paper: "Flexible Rules Based Thermal Profiling for Rework"
Presenter: Don Naugler
Surface Mount Rework systems have evolved into sophisticated thermal processing tools with the ability to accurately mimic original reflow oven profiles at a localized rework site. Features such as automated profile generation allow the user to quickly define workable profiles for a wide variety of applications. However, many of today’s applications demand more carefully crafted profiles than can be achieved using traditional methods. Sensitive components such as optical devices, connectors, and certain package types, to name a few, have specific requirements and limitations that go far beyond the typical solder joint time-temperature profile. Elevated temperatures of lead free processes further amplify thermal management issues.

Rules Based Thermal Profiling allows automated profile generation with a combination of parameters that that are set to meet each situation. Multiple criteria may be specified and prioritized to yield the most reliable process for reworking sensitive components and assemblies.
   
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Teradyne will also be chairing the following sessions/meetings:

Tuesday, April 1, 2003 9:00 am - 10:30 am  
Session: Boundary Scan
Chair: Michael Smith – Teradyne, Inc.

Tuesday, April 1, 2003 10:45 am - 12:15 pm  
Session: Inspection/Test/Repair
Chair: Michael Smith – Teradyne, Inc.

Tuesday, April 1, 2003 3:15 pm - 5:15 pm  
Meeting: NEMI Test Strategy Open/Free Forum Presentation
Chair: Amit Verma – Teradyne, Inc.

Wednesday, April 2, 2003 9:00 am - 10:30 am  
Session: Free Forum - Lessons Learned from IPC-2501 Test Bed Performance Trials
Chair: Allan Fraser – Teradyne, Inc.

Wednesday, April 2, 2003 10:45 am - 12:15 pm  
Session: Factory Information Management
Chair: Allan Fraser – Teradyne, Inc.

Wednesday, April 2, 2003 1:30 pm - 4:30pm  
Session: IPC CAMX (254X) Committee Meeting
Chair: Allan Fraser – Teradyne, Inc.

Wednesday, April 2, 2003 10:00 am - 12:00 pm  
Session: IPC subcommittee on Automated Inspection Technologies (7-32)
Please note: The IPC 7-32 committee meeting at APEX has been moved to April 2nd 10am (from April 3rd as stated during the web seminar)
Chair: Amit Verma – Teradyne, Inc.

   
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For more show information see the Apex 2003 website.

Apex 2003

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