Overview

  • Teradyne-Defense Aerospace-High Speed SubsystemThe Teradyne PXI Express-based High Speed Subsystem (HSSub) addresses defense and aerospace ATE requirements that are common to most recent designs:
    • Buses with increasing speeds and protocol complexity
    • Increasing data handling and processing demands
    • Need for lower latency interactions with the unit under test
    • Integrated support of the latest buses as well as legacy interfaces
  • HSSub is scalable to address the full range of ATE integration:
    • HSSub can consist of a single instrument or multi-chassis solution
    • HSSub integrates into existing or new systems
    • HSSub instruments can be mixed with PXI and PXI Express instruments from other vendors
    • HSSub solutions address large-scale ATE as well as desktop test requirements
  • HSSub provides the most economical approach for developing and sustaining test capability for the range of test problems facing engineers today.

Applications

  • Commercial solution for defense and aerospace applications that demand both performance and long term support
  • App-based application solutions simplify TPS development and deployment, as well as adapting to changing requirements
  • Solutions for speed, protocol complexity, and flexibility that are beyond the capability of current system instrumentation
  • Emulation and replacement of obsolete equipment in a well-supported, sustainable platform

Advantages

  • Replaces multiple single-purpose instruments and complex custom test adapter circuitry
  • Proven Teradyne product longevity and support infrastructure provides the lowest long-term logistics cost
  • High performance, flexible App-based architecture results in the lowest development costs and the highest production throughput

HSSub Three-Tier Architecture

  • The unique HSSub Three Tier Architecture addresses the ongoing increase in critical upper-level operations such as video, communication and control protocols, data management and processing that must take place as tests execute.
  • Each of the Three Tiers serves a specific role in addressing digital interface requirements:
    • The Tier 1 I/O Bus Processing addresses low-level standard, custom, legacy, and future bus requirements using a combination of instruments with rapidly reconfigurable FPGAs or the highest performance dedicated chipsets.
    • The Tier 2 Real-Time Computing addresses Upper Level Protocol requirements, with emphasis on low-latency, high-throughput test operations, performed by real-time processors and reconfigurable FPGAs.
    • The Tier 3 PC-Based Resource Management provides the TPS with open, standards-compliant infrastructure software for setup, coordination, and supervision of the multiple autonomous instruments
  • The programming of real-time processors and reconfigurable Test Defined FPGAs” is open to all, and encapsulated within HSSub Apps

HSSub Apps

  • HSSub-Apps-Diagram_250x319.pngHSSub Apps provide the TPS developer with high-level solutions without the burden of dealing with unnecessary low-level details
  • HSSub Apps configure the instruments and provide the TPS with a programming interface
    • Loads FPGAs and configures chipsets (tier 1)
    • Loads RT Processor code (tier 2)
    • Provides IVI-like C-language API (tier 3)
    • Provides application-specific test logic above the bus interface tier
  • Most TPS developers do not need to create HSSub Apps
  • Unlike conventional single-driver instruments, HSSub instruments can be associated with multiple HSSub Apps:
    • For various combinations of low-level buses and Upper Level Protocols
    • For version flexibility and reduction of regression testing with frozen HSSub Apps for released TPSs, and new versions  for additional requirements
  • HSSub App development is totally open and is used by Teradyne, third-parties, and end users
  • Single-file HSSub Apps simplify distribution, deployment, and revision control

HSSub TriFlex Infrastructure Software

  • The HSSub TriFlex software integrates the three tiers to optimize flexibility, high performance, and ease of TPS and HSSub App programming
  • TriFlex software is include with all Teradyne-supplied foundations and individual HSSub instruments
  • On the HSSub Windows computer, TriFlex services provide consistent management of the underlying instruments and a library of common tasks to simplify TPS development
  • TriFlex supports the leading industry-supplied and government-approved tools from Microsoft, National Instruments, Wind River, Xilinx, MathWorks, and others
  • Where HSSub App development is required, TriFlex simplifies the effort through critical interfaces at each tier:
    • Tier 3 PC-based drivers that communicate with the instruments, and support the HSSub App interface to the TPS
    • Tier 2 Real-Time Processor interfaces connect to the tier 3 PC driver, the tier 1 low-level hardware, and provides a library of common test functions
    • Low-level Tier 1 hardware is accessible by interfaces on both the tier 3 PC and tier 2 RT Processors
    • Development for instruments with reconfigurable FPGAs is simplified by template code based on standard design patterns, and TriFlex interfaces provide access
    • Instruments with dedicated tier 1 chipsets are highly configurable, directly supported by the TriFlex software interfaces

Configurations

HSSub-Confirgurations-Shot.png

  • HSSub is highly scalable, with soutions ranging from single instruments to  complete test systems, for use on the desktop or as a component in large-scale ATE
  • HSSub configurations are based on a standard PXI Expess chassis, which is known as a Foundation when combined with HSSub instruments, a controlling computer, and the HSSub TriFlex Infrastructure Software
  • Teradyne supplies fully-integrated HSSub Foundations of all sizes for use in existing or new test systems
  • An HSSub instrument with the included TriFlex software can be integrated into a user’s existing chassis in place of a Teradyne-supplied Foundation
  • Teradyne Foundations offer a variety of mechanical interfaced alternatives including Virginia Panel mass interconnect approaches supporting both cabled and ITA assemblies

Instrument Interface Approaches

  • Instrument-Interconnect-Options.pngDirect-to-instrument interfacing
    • All instruments employ high-density, high-performance front panel connectors
    • Cables for system integration can be designed and fabricated by Teradyne, end users, or third parties
    • Best alternative for integrating into existing systems with a suitable UUT interface
  • Mass Interconnect
    • HSSub instruments are available with Teradyne-designed funnels and receiver modules that provide the best combination of performance, density, flexibility, and high insertion count
    • Receiver modules accept both Virginia Panel G20 ITAs and i2 MX cabled connections
  • Teradyne can design and supply HSSub with special interfaces such as MIL-38999 and optical I/O
    • Interface compatibility when replacing legacy capabilities
    • Application-specific mechanical requirements

Optical I/O

  • Optical-I-O.pngHSSub provides extensive support for fiber optic UUT interconnects which are displacing copper cabling in many new designs, typically for serial interfaces operating at 1 Gb/s and above
  • Serial Core Instrument with Optical IO Expansion Instrument
  • 1G Ethernet
  • 10G Ethernet
    • The HSSub-6091 10G Ethernet Instrument provides four integrated SFP+ pluggable transceiver cages with direct optical support without external conversion
    • Supports 10GBASE-SR (LAN) and 10GBASE-SW (WAN) 10G optical Ethernet
    • Supports 1000BASE-SX 1G optical Ethernet
  • 12G Serial IO Expansion Instrument
    • The HSSub-6100 12G Serial IO Expansion Instrument provides eight ports in four integrated SFP+ and one QSFP+ pluggable transceiver cages with direct optical support without external conversion
    • Reconfigurable FPGA support for multiple low-level protocols to 12.5 Gb/s
  • VERTA Optical Switching and Power Management
    • Optical switching between the multiple ports in the ATE instrumentation and the UUT
    • Switching independent of bus speed and protocol
    • Power measurement and control with the accuracy to ensure product repeatibilty

Foundations

  • HSSub-Foundations.pngHSSub Foundations consist of:
    • A commercially available PXI Express chassis
    • A server-grade computer running 64-bit Microsoft Windows OS
      • Internal to the PXI Express chassis
      • External computer interfaced via PXI MXI-Express (PCIe)
    • Teradyne HSSub TriFlex Infrastructure Software, available with: Teradyne-supplied Foundations
    • Teradyne HSSub instruments
  • HSSub supports commercially available PXI Express chassis
    • Small chassis supporting as few as three instruments
    • Full-size chassis supporting up to 16 instruments
    • Multiple chassis interconnected with high-bandwidth, low-latency PCIe technology
  • Fully integrated systems – Spectrum HS
    • Fully integrated PXI/LXI-centric open-architecture system
    • Built around a HSSub Foundation core