TestStation Automated Inline Handlers

TestStation Handler

The TestStation Inline Handler with Multi-Site Test Insert delivers the speed of two parallel systems, reducing test time by 50%. It is ideal for high-mix, high-volume production where maximum test productivity is required.

The system can also be configured as a Single-Site Test System, with the second site added later in the field, providing scalable capacity, flexible deployment, and optimized return on investment.

TestStation Handler Large Format

The TestStation Inline Handler Large Format builds on the capabilities of the standard TestStation Handler, offering a more powerful automated test system. It supports both Single-Site and Multi-Site configurations and features the Test Insert Model 161, accommodating up to 6,144 test points.

This system is ideal for manufacturers of large or complex PCBA assemblies such as server, datacom, or computer boards transitioning to an inline automated production environment.

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Advantages

TestStation Automated Inline Handler and Large Format models integrate seamlessly with Multi-Site Test Inserts. They fit within standard line automation footprints with no additional space required. Multi-Site systems reduce excessive cabling between the Unit Under Test (UUT) and test instrumentation, helping maintain test accuracy and fault coverage.

With short setup times, rapid mechanical cycles, and robust capabilities, these handler systems help manufacturers save time and reduce costs by automating production efficiently.

Features & Options

  • Seamless integration with TestStation Test Inserts
  • Short setup time, automatic fixture feed, and interlocking mechanisms
  • Flexible and scalable within the TestStation architecture
  • Compatible with large boards and expandable pin counts
  • Auto-Width or Manual-Width adjustment
  • Anti-static conveyor and optional barcode scanner integration
  • Easy maintenance and serviceable design

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Available Configurations

TestStation

  • Single-Site (Test Insert Model 51): Up to 5 pin boards, 640–2,560 test points

  • Multi-Site (Test Insert Model 52): Up to 10 pin boards (5 per site), 640–2,560 test points per site

  • Supports analog-only, pure-pin, hybrid, and high-density pin cards

  • Compatible with existing Multi-Site fixtures

TestStation Large Format

  • Single-Site (Test Insert Model 161): Up to 16 pin boards, 2,048–6,144 test points

  • Supports UUTs up to 530 × 508 mm

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